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Bentonites

Characterization, Geology, Mineralogy, Analysis, Mining, Processing and Uses

Ed.: Stephan Kaufhold

2025. 313 pages, 205 figures, 27 tables, 22x28cm, 1550 g
Language: English

(Geologisches Jahrbuch Reihe B, Band B 106)

ISBN 978-3-510-96859-6, bound, price: 85.90 €

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Keywords

clay • mineral deposits • textures • crystal chemistry • smectite • rheology • clay mineralogy • drilling muds • porosity

Contents

Synopsis top ↑

Bentonites are specific types of clay, commonly formed by weathering of volcanic ash.

Bentonites can adsorb more water and other substances than other clays. Because of their unique properties, great abundance, and relatively low cost of exploitation and production, bentonites are used in numerous applications.

Bentonites are indispensable for iron ore processing and casting of iron, oil drilling (drilling mud), refining vegetable oils, beverage production and even pharmaceutical applications.
Furthermore, bentonites will soon be used to isolate highly radioactive waste from the surrounding environment.

Bentonite formation starts with the alteration of volcanic ash or other materials containing siliceous glass. This publication provides a review of current knowledge of bentonite formation and a new systematic approach to understand the underlying physicochemical processes.

Analysing bentonites and understanding the behaviour of bentonites in different technological processes remain challenging. Some aspects are not yet completely understood, such as the effect of particle size and morphology on the rheological properties of bentonite.
The authors discuss available analytical methods, their possibilities and limitations with special reference to the relationships between the properties of a bentonite and its performance.

This publication introduces (data) and discusses a set of 40 bentonite/clay samples from all over the world. It includes compositional and mineralogical data for these samples, making it a valuable reference on bentonite clays worldwide.
Finally, the expert authors provide information on the wide range of bentonite applications in various fields, which has rarely been compiled in a single volume before.

Table of Contents top ↑

Introduction


Smectite and Bentonite Terminology, Classification,
and Genesis .................................................... 15


H. Albert Gilg, Stephan Kaufhold & Kristian Ufer


1.1 Crystal structure systematics of the smectite group ....n... 15
1.2 Terminology and classification of smectites and bentonites . 18
1.3 Genesis of bentonite deposits .............................. 20
1.3.1 Primary bentonite deposits ............................... 22
1.3.1.1 In-situ alteration of volcanic and volcaniclastic rocks . 22
1.3.1.2 In-situ alteration of non-volcanic rocks ............... 29
1.3.1.3 Chemical precipitation of bentonites
in an aqueous environment ...................................... 31
1.3.2 Secondary bentonite deposits ............................. 31


The Samples Used in this Study ................................. 33

Stephan Kaufhold


2.1 Sample location and type ................................... 33
2.2 Sample preparation ......................................... 35



Sample Characterization ........................................ 39

Wen-an Chiou, Reiner Dohrmann, Stephan Kaufhold, Michael Plötze,
Joseph W. Stucki & Kristian Ufer


3.1 Drying ..................................................... 39
3.2 Grinding and disaggregation ................................ 42
3.3 Preparation of purified and homoionic materials ............ 46
3.4 Particle size fractionation ................................ 51
3.5 Submicron particle size analysis ........................... 53
3.6 Chemical composition of bentonite .......................... 62
3.7 Structural formula ......................................... 67
3.8 X-ray diffraction (XRD) .................................... 70
3.9 Characteristic intercalations for XRD analysis of smectites
................................................................ 74
3.10 Infrared spectroscopy (IR) ................................ 81
3.11 Thermal analysis .......................................... 84
3.12 pH of bentonites .......................................... 90
3.13 Permanent charge - layer charge density (LCD) ............. 93
3.14 Variable charge ........................................... 99
3.15 Tetrahedral and octahedral charge ........................ 104
3.16 Microstructure based on scanning electron microscopy
(SEM) ......................................................... 107
3.17 Smectite morphology ...................................... 110
3.18 External surface area .................................... 116
3.19 Internal and total surface area .......................... 119
3.20 Porosity of bentonites ................................... 124
3.21 Acidity of bentonites/smectites .......................... 127
3.22 Quantitative mineralogical composition ................... 130
3.23 Amorphous components ..................................... 134
3.24 Iron in smectites and bentonite admixtures ............... 139


Properties and Performance ..................................... 145

Reiner Dohrmann, Nils Rickertsen & Stephan Kaufhold


4.1 Cation-exchange capacity (CEC) ............................. 145
4.2 Rheological properties ..................................... 148
4.3 Critical coagulation concentration (CCC).................... 154
4.4 Water uptake ............................................... 159
4.5 Free swelling .............................................. 162
4.6 Swelling pressure .......................................... 166
4.7 Specific electrical resistivity............................. 171



Sources of Bentonite ........................................... 181

Michael Dörschug & Stephan Kaufhold


5.1 Exploration for new deposits .............................. 182
5.2 Mining .................................................... 185
5.3 Mining technology ......................................... 188
5.4 Quality management in the mine ............................ 190
5.5 Quality management in the laboratory ...................... 192
5.5.1 Bentonite composition ................................... 193
5.5.2 Water uptake and swelling ............................... 195
5.5.3 Rheological parameters .................................. 196


Processing .................................................... 199

Helmut Coutelle, Kisnaduth Kesore, Dietrich Koch, Stephan Kaufhold
& Nils Rickertsen


6.1 Historical development of bentonite processing ........... 199
6.2 Alkaline (soda ash) activation ............................ 200
6.2.1 Field activation ........................................ 201
6.2.2 Mechanical activation ................................... 202
6.2.3 Summary of alkaline activation of bentonites............. 204
6.3 Acid activation ........................................... 205
6.4 Organic activation ........................................ 209
6.5 Pillared clays............................................. 211
6.6 Industrial drying ......................................... 213
6.6.1 Natural (sun) drying .................................... 213
6.6.2 Technical drying ........................................ 214
6.7 Industrial grinding ....................................... 215
6.8 Purification .............................................. 217
6.9 Blending .................................................. 219


7 Applications ................................................ 221

Helmut Coutelle, Andreas Decher, Stephan Kaufhold,
Theodore Karidakis, Kisnaduth Kesore, Dietrich Koch,
Annette Krause, Nils Rickertsen & Albert Stützer


7.1 Dry form applications ..................................... 223
7.1.1 Adsorber ................................................ 223
7.1.2 Animal feed ............................................. 225
7.1.3 Landfill sealing ........................................ 227
7.1.4 Cat litter .............................................. 232
7.1.5 Foundry bentonites....................................... 234
7.1.6 Disposal of high-level radioactive waste (HLRW) ......... 238
7.1.7 Pelletizing ............................................. 245
7.1.8 Bentonites in ceramic bodies ............................ 248
7.2 Wet form applications ..................................... 250
7.2.1 Beverage treatment ...................................... 250
7.2.2 Civil engineering ....................................... 251
7.2.3 Drilling fluids ......................................... 259
7.2.4 Paper production ........................................ 262
7.2.5 Healing clay ............................................ 268
7.3 Use of special activated bentonites ....................... 269
7.3.1 Bleaching earths ........................................ 269
7.3.2 Catalysts ............................................... 270
7.3.3 Organoclays as rheological additives ..................... 271
7.3.4 Nanocomposites .......................................... 272


8 References .................................................. 275


Acronyms and Abbreviations .................................. 305
Appendix

Procedure used for the production of Na-saturated
(purified) bentonites ......................................... 307
About the Authors ........................................... 309